495 lines
18 KiB
Python
495 lines
18 KiB
Python
"""Executable LiDAR–IMU calibration pipeline (V1)."""
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from __future__ import annotations
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from dataclasses import asdict, dataclass, replace
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from pathlib import Path
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from typing import Any
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import numpy as np
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from .contracts import (
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CalibrationMode,
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CalibrationRequest,
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CalibrationResult,
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CalibrationStatus,
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MotionPair,
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SessionInput,
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)
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from .finalize import finalize_result
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from .imu_audit import audit_imu
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from .imu_io import load_imu_samples
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from .joint_optimizer import solve_joint_extrinsic
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from .keyframes import build_keyframes
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from .lidar_deskew import deskew_lidar_frames
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from .lidar_io import load_lidar_frames
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from .motion_pairs import build_motion_pairs
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from .motion_pairs_io import build_motion_pairs_payload
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from .rotation_handeye import solve_rotation_handeye
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from .time_offset import TimeOffsetResult, estimate_time_offset, refine_time_offset_signed
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from .timestamp_audit import audit_timestamps
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from .vehicle_config import load_vehicle_config, prior_enabled
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# Remap keyframe indices so multi-session Phase-C graphs do not collide.
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_SESSION_INDEX_OFFSET = 1_000_000
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def _merge_time_offset(previous: TimeOffsetResult, refined: TimeOffsetResult) -> TimeOffsetResult:
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return TimeOffsetResult(
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delta_t_s=refined.delta_t_s,
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correlation_peak=refined.correlation_peak,
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search_s=previous.search_s,
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notes=tuple(list(previous.notes) + list(refined.notes)),
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ok=True,
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)
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@dataclass(frozen=True)
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class PipelineStage:
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name: str
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responsibility: str
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STAGES = (
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PipelineStage("vehicle_config", "加载并校验当前车辆安装配置"),
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PipelineStage("timestamp_audit", "审查 IMU 与 LiDAR 时间域"),
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PipelineStage("imu_audit", "审查单位、轴向启发与静止零偏"),
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PipelineStage("time_offset", "各会话独立粗估/精修 δt"),
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PipelineStage("lidar_motion", "各会话关键帧、可选去畸变与 LiDAR 相对运动"),
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PipelineStage("motion_pairs", "各会话构造运动对,再合并"),
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PipelineStage("rotation_handeye", "用全部会话运动对联合求解旋转外参"),
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PipelineStage("joint_optimizer", "用全部会话运动对联合精修;完整模式估平移"),
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PipelineStage("finalize", "写出结果与质量报告"),
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)
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def describe_pipeline(_: CalibrationRequest) -> tuple[PipelineStage, ...]:
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"""Return the planned stages."""
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return STAGES
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def _build_pairs_and_handeye(
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*,
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session_id: str,
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working_frames,
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imu,
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delta_t_s: float,
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gyro_bias_rad_s: np.ndarray,
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request: CalibrationRequest,
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R_prior: np.ndarray | None = None,
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prior_sigma_deg: float | None = None,
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):
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keyframes = build_keyframes(
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working_frames,
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min_translation_m=request.min_pair_translation_m,
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min_rotation_deg=request.min_pair_rotation_deg,
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)
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pair_set = build_motion_pairs(
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session_id=session_id,
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keyframes=list(keyframes.frames),
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keyframe_indices=keyframes.indices,
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imu=imu,
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delta_t_s=delta_t_s,
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gyro_bias_rad_s=gyro_bias_rad_s,
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min_rotation_deg=request.min_pair_rotation_deg,
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min_translation_m=request.min_pair_translation_m,
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)
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handeye = solve_rotation_handeye(
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pair_set.pairs,
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R_prior=R_prior,
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prior_sigma_deg=prior_sigma_deg,
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)
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return keyframes, pair_set, handeye
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def _translation_prior_from_config(
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vehicle_config: dict[str, Any] | None,
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) -> tuple[np.ndarray | None, np.ndarray | float | None]:
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if vehicle_config is None or not prior_enabled(vehicle_config, "translation_prior"):
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return None, None
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init_cfg = vehicle_config.get("initialization") or {}
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tp = init_cfg.get("translation_prior") or {}
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if tp.get("t_IMU_lidar_m") is None:
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return None, None
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return np.asarray(tp["t_IMU_lidar_m"], dtype=float).reshape(3), tp.get("sigma_m", [0.05, 0.05, 0.05])
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def _rotation_prior_from_config(
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vehicle_config: dict[str, Any] | None,
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) -> tuple[np.ndarray | None, float | None]:
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if vehicle_config is None or not prior_enabled(vehicle_config, "rotation_prior"):
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return None, None
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init_cfg = vehicle_config.get("initialization") or {}
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rp = init_cfg.get("rotation_prior") or {}
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if rp.get("R_IMU_lidar") is None:
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return None, None
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return np.asarray(rp["R_IMU_lidar"], dtype=float).reshape(3, 3), float(rp.get("sigma_deg", 15.0))
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def _prepare_session_pairs(
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session: SessionInput,
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request: CalibrationRequest,
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*,
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R_prior: np.ndarray | None = None,
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prior_sigma_deg: float | None = None,
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) -> dict[str, Any]:
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"""Per-session: audit, δt, keyframes/pairs. No joint extrinsic yet."""
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imu = load_imu_samples(session.imu_source)
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frames = load_lidar_frames(session.lidar_source)
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ts = audit_timestamps(imu, frames)
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if not ts.ok:
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return {"ok": False, "stage": "timestamp_audit", "session_id": session.session_id, "report": asdict(ts)}
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imu_report = audit_imu(imu)
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if not imu_report.ok:
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return {"ok": False, "stage": "imu_audit", "session_id": session.session_id, "report": asdict(imu_report)}
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if request.fixed_time_offset_s is not None:
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offset = TimeOffsetResult(
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delta_t_s=float(request.fixed_time_offset_s),
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correlation_peak=1.0,
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search_s=0.0,
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notes=(
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f"fixed_time_offset_s={float(request.fixed_time_offset_s):.6f} "
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"(skip |ω| search; intended for host-UTC-bridged sessions)",
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),
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ok=True,
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)
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else:
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offset = estimate_time_offset(
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imu,
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frames,
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gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
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search_s=request.time_offset_search_s,
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)
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if not offset.ok:
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return {"ok": False, "stage": "time_offset", "session_id": session.session_id, "report": asdict(offset)}
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coarse_delta_t = float(offset.delta_t_s)
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working_frames = frames
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r_x = np.eye(3) if R_prior is None else np.asarray(R_prior, dtype=float).reshape(3, 3)
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handeye = None
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pair_set = None
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keyframes = None
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pairs_notes: list[str] = []
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pair_count = 0
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for iteration in range(max(1, request.max_iterations)):
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if iteration > 0:
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working_frames = deskew_lidar_frames(
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frames,
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imu,
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delta_t_s=offset.delta_t_s,
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R_IMU_lidar=r_x,
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gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
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)
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keyframes, pair_set, handeye = _build_pairs_and_handeye(
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session_id=session.session_id,
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working_frames=working_frames,
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imu=imu,
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delta_t_s=offset.delta_t_s,
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gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
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request=request,
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R_prior=R_prior,
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prior_sigma_deg=prior_sigma_deg,
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)
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pairs_notes = list(pair_set.notes)
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pair_count = len(pair_set.pairs)
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if pair_count < 3:
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return {
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"ok": False,
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"stage": "motion_pairs",
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"session_id": session.session_id,
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"iteration": iteration,
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"time_offset": asdict(offset),
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"imu_audit": asdict(imu_report),
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"timestamp_audit": asdict(ts),
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"keyframes": 0 if keyframes is None else len(keyframes.indices),
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"pair_notes": pairs_notes,
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"handeye": asdict(handeye),
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}
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r_x = handeye.R_IMU_lidar
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if not request.enable_signed_time_refine:
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continue
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for _ in range(2):
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refined = refine_time_offset_signed(
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imu,
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frames,
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delta_t_s=offset.delta_t_s,
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R_IMU_lidar=r_x,
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gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
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search_s=min(0.12, max(0.04, 0.25 * request.time_offset_search_s)),
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max_shift_s=request.max_signed_refine_shift_s,
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)
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# Also bound total walk away from the original coarse estimate.
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if abs(refined.delta_t_s - coarse_delta_t) > request.max_signed_refine_shift_s:
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refined = TimeOffsetResult(
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delta_t_s=float(offset.delta_t_s),
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correlation_peak=refined.correlation_peak,
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search_s=refined.search_s,
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notes=tuple(
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list(refined.notes)
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+ [
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f"signed refine clamped: |δt-coarse| would exceed "
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f"{request.max_signed_refine_shift_s:.3f}s"
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]
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),
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ok=True,
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)
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delta_shift = abs(refined.delta_t_s - offset.delta_t_s)
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offset = _merge_time_offset(offset, refined)
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if delta_shift < 1e-3:
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break
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keyframes, pair_set, handeye = _build_pairs_and_handeye(
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session_id=session.session_id,
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working_frames=working_frames,
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imu=imu,
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delta_t_s=offset.delta_t_s,
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gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
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request=request,
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R_prior=R_prior,
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prior_sigma_deg=prior_sigma_deg,
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)
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pairs_notes = list(pair_set.notes)
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pair_count = len(pair_set.pairs)
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if pair_count < 3:
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return {
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"ok": False,
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"stage": "motion_pairs",
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"session_id": session.session_id,
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"iteration": iteration,
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"time_offset": asdict(offset),
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"imu_audit": asdict(imu_report),
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"timestamp_audit": asdict(ts),
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"keyframes": 0 if keyframes is None else len(keyframes.indices),
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"pair_notes": pairs_notes,
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"handeye": asdict(handeye),
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}
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r_x = handeye.R_IMU_lidar
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assert handeye is not None and pair_set is not None and keyframes is not None
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acc_mean = np.asarray(imu_report.static_acc_mean_m_s2, dtype=float).reshape(3)
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acc_n = float(np.linalg.norm(acc_mean))
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if acc_n > 1e-6:
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gravity_init = -acc_mean * (9.80665 / acc_n)
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else:
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gravity_init = np.array([0.0, 0.0, -9.80665])
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return {
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"ok": True,
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"session_id": session.session_id,
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"pairs": tuple(pair_set.pairs),
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"gyro_bias_rad_s": np.asarray(imu_report.gyro_bias_rad_s, dtype=float).reshape(3),
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"gravity_init_m_s2": gravity_init,
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"timestamp_audit": asdict(ts),
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"imu_audit": {
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**asdict(imu_report),
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"gyro_bias_rad_s": imu_report.gyro_bias_rad_s.tolist(),
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"static_acc_mean_m_s2": imu_report.static_acc_mean_m_s2.tolist(),
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},
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"time_offset": asdict(offset),
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"time_offset_s": float(offset.delta_t_s),
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"keyframes": len(keyframes.indices),
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"pair_count": pair_count,
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"pair_notes": pairs_notes,
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"handeye_local": {
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"residual_rms_deg": handeye.residual_rms_deg,
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"residual_median_deg": handeye.residual_median_deg,
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"pair_count": handeye.pair_count,
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"ok": handeye.ok,
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"notes": handeye.notes,
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"R_IMU_lidar": handeye.R_IMU_lidar.tolist(),
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},
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}
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def _remap_pairs_for_joint(prepared: list[dict[str, Any]]) -> list[MotionPair]:
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merged: list[MotionPair] = []
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for index, prep in enumerate(prepared):
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id_offset = (index + 1) * _SESSION_INDEX_OFFSET
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for pair in prep["pairs"]:
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merged.append(
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replace(
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pair,
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i=int(pair.i) + id_offset,
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j=int(pair.j) + id_offset,
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)
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)
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return merged
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def run_calibration(request: CalibrationRequest) -> CalibrationResult:
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"""Run the V1 calibration pipeline for one or more sessions.
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Multi-session: each session estimates its own δt and builds motion pairs;
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rotation hand-eye and joint SE3 are solved once on the merged pair set.
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"""
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if not request.sessions:
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return finalize_result(
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status=CalibrationStatus.BLOCKED,
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message="no sessions provided",
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details={},
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output_directory=request.output_directory,
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)
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vehicle_config = None
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if request.vehicle_config is not None:
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try:
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vehicle_config = load_vehicle_config(request.vehicle_config)
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except Exception as exc: # noqa: BLE001 - surface config problems as blocked
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return finalize_result(
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status=CalibrationStatus.BLOCKED,
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message=f"vehicle config failed: {exc}",
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details={},
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output_directory=request.output_directory,
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)
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r_prior, prior_sigma_deg = _rotation_prior_from_config(vehicle_config)
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prepared: list[dict[str, Any]] = []
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for session in request.sessions:
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prep = _prepare_session_pairs(
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session,
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request,
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R_prior=r_prior,
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prior_sigma_deg=prior_sigma_deg,
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)
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if not prep.get("ok"):
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return finalize_result(
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status=CalibrationStatus.BLOCKED,
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message=f"blocked at stage {prep.get('stage')} ({prep.get('session_id')})",
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details={"sessions": [prep]},
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output_directory=request.output_directory,
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)
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prepared.append(prep)
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all_pairs = _remap_pairs_for_joint(prepared)
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handeye = solve_rotation_handeye(
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all_pairs,
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R_prior=r_prior,
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prior_sigma_deg=prior_sigma_deg,
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)
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if not handeye.ok:
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return finalize_result(
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status=CalibrationStatus.BLOCKED,
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message="blocked at stage rotation_handeye (joint)",
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details={
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"sessions": [_public_session(p) for p in prepared],
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"joint_handeye": asdict(handeye),
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"merged_pair_count": len(all_pairs),
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},
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output_directory=request.output_directory,
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)
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force_rotation_only = request.requested_mode == CalibrationMode.ROTATION_ONLY
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t_prior, t_prior_sigma = _translation_prior_from_config(vehicle_config)
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gyro_bias = np.mean(np.stack([p["gyro_bias_rad_s"] for p in prepared], axis=0), axis=0)
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gravity_init = np.mean(np.stack([p["gravity_init_m_s2"] for p in prepared], axis=0), axis=0)
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g_n = float(np.linalg.norm(gravity_init))
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if g_n > 1e-6:
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gravity_init = gravity_init * (9.80665 / g_n)
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joint = solve_joint_extrinsic(
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all_pairs,
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handeye.R_IMU_lidar,
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force_rotation_only=force_rotation_only,
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imu=None,
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delta_t_s=0.0,
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gyro_bias_rad_s=gyro_bias,
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gravity_init_m_s2=gravity_init,
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enable_phase_c=not force_rotation_only,
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t_init_m=t_prior,
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t_prior_m=t_prior,
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t_prior_sigma_m=t_prior_sigma,
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)
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session_results = []
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for prep in prepared:
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session_results.append(
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{
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**_public_session(prep),
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"vehicle_config_loaded": vehicle_config is not None,
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"handeye": {
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"residual_rms_deg": handeye.residual_rms_deg,
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"residual_median_deg": handeye.residual_median_deg,
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"pair_count": handeye.pair_count,
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"ok": handeye.ok,
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"notes": tuple(list(handeye.notes) + [f"joint over {len(request.sessions)} sessions"]),
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"R_IMU_lidar": handeye.R_IMU_lidar.tolist(),
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},
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"joint": {
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"translation_accepted": joint.translation_accepted,
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"residual_rms_rot_deg": joint.residual_rms_rot_deg,
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"residual_rms_trans_m": joint.residual_rms_trans_m,
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"observability": asdict(joint.observability),
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"notes": joint.notes,
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"T_IMU_lidar": joint.T_IMU_lidar.tolist(),
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"gyro_bias_rad_s": None
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if joint.gyro_bias_rad_s is None
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else np.asarray(joint.gyro_bias_rad_s, dtype=float).tolist(),
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"accel_bias_m_s2": None
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if joint.accel_bias_m_s2 is None
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else np.asarray(joint.accel_bias_m_s2, dtype=float).tolist(),
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"gravity_m_s2": None
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if joint.gravity_m_s2 is None
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else np.asarray(joint.gravity_m_s2, dtype=float).tolist(),
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},
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"translation_accepted": joint.translation_accepted,
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"rotation_ok": handeye.ok and joint.observability.rotation_observable,
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}
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)
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T = np.asarray(joint.T_IMU_lidar, dtype=float)
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# Report per-session δt list; keep first as scalar for backward-compatible field.
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delta_t = float(prepared[0]["time_offset_s"])
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if request.requested_mode == CalibrationMode.FULL_SE3:
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if joint.translation_accepted:
|
||
status = CalibrationStatus.FULL_SE3_ACCEPTED
|
||
message = f"full SE3 accepted (joint {len(prepared)} sessions, {len(all_pairs)} pairs)"
|
||
else:
|
||
status = CalibrationStatus.FULL_SE3_REJECTED
|
||
message = (
|
||
f"rotation accepted jointly ({len(prepared)} sessions); "
|
||
"translation rejected by observability/residual gates"
|
||
)
|
||
else:
|
||
status = CalibrationStatus.ROTATION_ONLY_ACCEPTED
|
||
message = f"rotation-only calibration accepted (joint {len(prepared)} sessions, {len(all_pairs)} pairs)"
|
||
T = T.copy()
|
||
T[:3, 3] = 0.0
|
||
|
||
return finalize_result(
|
||
status=status,
|
||
message=message,
|
||
details={
|
||
"sessions": session_results,
|
||
"joint": {
|
||
"session_count": len(prepared),
|
||
"merged_pair_count": len(all_pairs),
|
||
"pair_counts_per_session": {p["session_id"]: p["pair_count"] for p in prepared},
|
||
"time_offset_s_per_session": {p["session_id"]: p["time_offset_s"] for p in prepared},
|
||
"handeye_rms_deg": handeye.residual_rms_deg,
|
||
"translation_accepted": joint.translation_accepted,
|
||
},
|
||
},
|
||
T_IMU_lidar=T,
|
||
time_offset_s=delta_t,
|
||
output_directory=request.output_directory,
|
||
motion_pairs_payload=build_motion_pairs_payload(prepared_sessions=prepared),
|
||
)
|
||
|
||
|
||
def _public_session(session_result: dict[str, Any]) -> dict[str, Any]:
|
||
payload = dict(session_result)
|
||
payload.pop("T_IMU_lidar", None)
|
||
payload.pop("pairs", None)
|
||
payload.pop("gyro_bias_rad_s", None)
|
||
payload.pop("gravity_init_m_s2", None)
|
||
return payload
|